PME 243 Manufacturing Processes 機械製造
<br>Fall 2022
<br>
<br>Welcome and Course Plan 
<br>Welcome.  We are delighted to have you in Fall 2022 PME 243 Manufacturing 
<br>Processes and honored to be your instructors.  We will use the flipped classroom 
<br>learning with pre-recorded lecture videos.  Before the start of class at 8:00 am 
<br>on Tuesday and 9:00 am on Friday, you need to watch the lecture video and take 
<br>the quiz.  Studying the lecture materials before the class is important for in-
<br>depth discussion and labs.  We welcome your feedback in this course and flipped 
<br>classroom learning when we explore the wonderful world of manufacturing 
<br>processes together.
<br>
<br>This year, the course will be jointly offered by 
<br>Instructors:
<br>Albert Shih (石昭明), Office: Rm 609 Engineering Building I, Phone: 03-5715131 
<br>ext. 33792, e-mail: shiha@umich.edu
<br>Che-Chin Tsao (曹哲之), Office: Rm 527 Engineering Building I, Phone: 03-5715131 
<br>ext. 33741, e-mail: cctsao@pme.nthu.edu.tw
<br>
<br>Teaching Assistants:
<br>馮安萱, Office: Rm 506, Engineering Building I, e-mail: ahfeng@pme.nthu.edu.tw
<br>林國興 diligentlin@gmail.com
<br>張智翔 jason2239941@gmail.com
<br>陳彥輔 cyf12370@gapp.nthu.edu.tw
<br>呂文傑 aa39764441@gmail.com
<br>吳峻維 willywuama@gapp.nthu.edu.tw
<br>林畯崟 as80224@gmail.com
<br>
<br>Classroom and Class Time 
<br>Room 107, Engineering Building I 
<br>Tuesday, 8:00 – 8:50 am and 9:00-9:50 am; Friday 9:00 – 9:50 am
<br>
<br>Office Hours
<br>30 min before and after the class time or by appointment 
<br>
<br>Reference books
<br>Kalpakjian and Schmid, Manufacturing Processes for Engineering Materials, 6th 
<br>Ed, Pearson, 2016. ISBN 978-0134290553 (or 7th edition published by Pearson 
<br>Education South Asia Pte Ltd.)
<br>
<br>Steven Liang and Albert Shih, Analysis of Machining and Machine Tools, Springer, 
<br>2016. ISBN 978-1-4899-7645-1.  
<br>
<br>Goals
<br>The purpose of this course is to introduce: 1) methods of production and 
<br>manufacturing of mechanical engineering related industrial and commercial 
<br>products and their parts, 2) basic principle, characteristics and required 
<br>equipment of various manufacturing processes, and 3) engineering methods for 
<br>improving productivity in these processes and methods. This course will connect 
<br>with all mechanical engineering core courses in design, mechanics/materials, 
<br>thermal/fluid, and dynamics/control to manufacturing.  
<br>
<br>Course Topics
<br>Key topics are: 
<br>
<br>R26;	Overview of manufacturing processes and the foundation for innovations 
<br>and global competitiveness and supply chain – Lecture 2-1
<br>R26;	Work- and tool-materials – Lectures 2-2 and 2-3
<br>R26;	Machine tools – Lecture 2-4
<br>R26;	Machining – Lecture 2-5
<br>R26;	Integrated circuit (IC), microelectromechanical systems (MEMS) and 
<br>printed circuit board (PCB) manufacturing – Lecture 2-6
<br>R26;	Additive manufacturing – Lecture 2-7
<br>R26;	Joining – Lecture 2-8
<br>R26;	me<x>tal forming – Lecture 2-9
<br>R26;	Plastic and composite manufacturing – Lecture 2-10
<br>R26;	Casting – Lecture 2-11
<br>
<br>Lecture and Quiz
<br>All lecture videos are available online.  You need to watch the lecture and take 
<br>the quiz online before the start of the class on Tuesday at 8:00 am or Friday at 
<br>9:00 am for the discussion and lab. 
<br>
<br>Homework 
<br>Homework is individual work.  Homework will be submitted electronically.  All 
<br>homework assignments are due at 9 pm on Tuesday. The second hour on Tuesday will 
<br>provide TA help on the homework preparation.  The 10 homework assignments in 
<br>this course are: 
<br>
<br>R26;	HW #1 The “Team Taiwan” on Surgical Mask Manufacturing: The Importance 
<br>of Manufacturing Technology for the Health and Wealth of the Society
<br>R26;	HW #2 Tesla giga press, what is that and the work- and tool-materials 
<br>and Machine tools – look at machines 
<br>R26;	HW #3 Machining – Single point and multiple point cutting
<br>R26;	HW #4 Machining – Multiple point and abrasive cutting 
<br>R26;	HW #5 IC, MEMS, PCB mfg 
<br>R26;	HW #6 Additive mfg 
<br>R26;	HW #7 Joining
<br>R26;	HW #8 me<x>tal forming
<br>R26;	HW #9 Plastic material processing
<br>R26;	HW #10 Casting 
<br>
<br>Teaming, Projects, and Peer Evaluation 
<br>The course has four team projects.  Project reports are the work of a team.  
<br>Each team is targeted to have 8 students.  You can form your own team.  Teaming 
<br>will start in the first week.  
<br>
<br>Project #1 Semiconductor manufacturing supply chain and ecosystem (after the 
<br>visit to the SEMICON TAIWAN 國際半導體展 on Sep 16) 
<br>Project #2 Machine tools supply chain and ecosystem (after the visit to the 
<br>Taichung Machine Tool Exhibition 台中工具機展 on Nov 1) 
<br>Project #3 Assembly and validation printing of a fuse filament fabrication (FFF) 
<br>machine 
<br>Project #4 FFF printing of beams and beam bending tests 
<br>
<br>A peer evaluation and self-assessment will be carried out twice during the 
<br>semester.  Your peer evaluation score will be assigned ba<x>sed on your personal 
<br>contribution to the lab, which will be calculated as the average of the scores 
<br>reported anonymously by each integrant of every team (including yourself).  Your 
<br>project score will be the product of your team project report score and your 
<br>individual peer evaluation score.
<br>
<br>Attending Two Trade Shows 
<br>Two tours of trade shows have been arranged.  Bus will be provided for students 
<br>to visit the show.  You need to sign-up before the trip (sign-up sheet to be 
<br>announced).  For Sep 16, we have contacted with instructors of the Electric 
<br>Circuits class for the visit. 
<br>
<br>R26;	Sep 16 (Friday) Class visit to SEMICON TAIWAN in Taipei.  Bus will leave 
<br>NTHU at 9 am and return from the Exhibit at 4 pm.  
<br>R26;	Nov 5 (Saturday) Class visit to Taichung Machine Tool Exhibition.  Bus 
<br>will leave NTHU at 9 am and return from the Exhibit at 4 pm.  
<br>
<br>Exams
<br>R26;	Exam #1, Nov 1, 9-10:30 am (up to Lecture #2-4) 
<br>R26;	Exam #2, Dec 27, 9-10:30 am (from Lecture #2-5 to the end of the course) 
<br>
<br>In-person, closed-book exam. 
<br>One-page double side cheat sheet allowed. 
<br>Contents in the Discussion session are included in the exam. 
<br>
<br>Grading
<br>The grading scheme is as follows:
<br>
<br>Exam #1								20%
<br>Exam #2								25%
<br>Homework							20%
<br>Project reports (team + peer evaluation)			25%
<br>Quiz and participation						10%
<br>
<br>You can request for regrading the exam, homework, and project report if you have 
<br>an issue of the grade.  Such requests must be accompanied by a written report 
<br>emailing to the lead TA Alice Feng (ahfeng@pme.nthu.edu.tw) within one week 
<br>after receiving the grade explaining the reasons.  After a week, no re-grade 
<br>requests will be accepted.
<br>
<br>Honor Pledge
<br>All students need to sign a honor pledge that the homework, quiz, and exams are 
<br>completed on your own.  You must submit the solution individually and may not 
<br>compare your solution with your classmates.  For homework, you must 
<br>independently formulate your solution, though discussing the subject matter with 
<br>your classmates is encouraged.  Collaborations on quiz and exam are not allowed.  
<br>
<br>Honor pledge: “I affirm that I have not given or received any unauthorized help 
<br>on this work, and that this work is my own.” [signature and date] 
<br>
<br>Diversity, Equity, and Inclusion
<br>I consider this classroom to be a place where you will be treated with respect, 
<br>and I welcome individuals of all ages, backgrounds, beliefs, ethnicities, 
<br>genders, gender identities, gender ex<x>pressions, national origins, religious 
<br>affiliations, sexual orientations, ability – and other visible and nonvisible 
<br>differences. All members of this class are expected to contribute to a 
<br>respectful, welcoming, and inclusive environment for all classmates. I may 
<br>either, in the lecture or smaller interactions, accidentally use a language that 
<br>creates offense or discomfort. Should I do this, please contact me and help me 
<br>understand and avoid making the same mistake again.
<br>
<br>Course schedule (subjected to change but will be announced in advance)
<br>Date	Preview lecture recording	Discussion	 Quiz, HW & Project due
<br>Sep 13	Lecture 2-1		                         Quiz 2-1
<br>Sep 16	Lecture 2-6-1 and Lecture 2-6-2	No class, visit to SEMICON TAIWAN	
<br>Sep 20	Lecture 2-2	
<br>        8 am: Discussion of work-materials and discussion of HW #1 
<br>        9 am: President Lee, Chia-Tung seminar on manufacturing and society 	 
<br>                                                         Quiz 2-2
<br>Sep 23	Lecture 2-3	Discussion of tool-materials	 Quiz 2-3
<br>Sep 27	Lecture 2-4	Discussion of machine tools, team tour of machines in 
<br>the 4th floor Engineering Building I 	                 Quiz 2-4, HW #1
<br>Sep 30	Lecture 2-5-1 	Discussion of Single point cutting	Quiz 2-5-1
<br>Oct 4	Lecture 2-5-2	Discussion of Multiple point cutting	Quiz 2-5-2
<br>HW #2
<br>Oct 7	Lecture 2-5-3	Discussion of Abrasive machining	Quiz 2-5-3
<br>Oct 11	Lecture 2-6-1	Discussion of IC mfg	          Quiz 2-6-1, HW #3
<br>Oct 14	Lecture 2-6-2	Discussion of MEMS and PCB mfg	   Quiz 2-6-2
<br>Oct 18		Team meeting with instructors on Project #1	    HW #4
<br>Oct 21		Team meeting with instructors on Project #1	
<br>Oct 25	Lecture 2-7-1	Discussion of Additive manufacturing - 1   Quiz 2-7-1
<br>Oct 28		Exam #1 review	
<br>Nov 1		Exam #1	
<br>Nov 4		No class – plant visit on Saturday, Nov 5	
<br>Nov 5		Taichung Machine Tool Exhibition
<br>
<br>Nov 8		Team meeting with instructors on Projects #1 and #2  Project #1
<br>Nov 11	Lecture 2-7-2	Discussion of Additive manufacturing - 2   Quiz 2-7-2
<br>Nov 15	Lecture 2-8-1	Discussion of Joining - 1	Quiz 2-8-1, HW #5
<br>Nov 18	Lecture 2-8-2	Discussion of Joining - 2	Quiz 2-8-2
<br>Nov 22	Lecture 2-9-1	Discussion of me<x>tal forming - 1	Quiz 2-9-1, HW #6
<br>Nov 25	Lecture 2-9-2	Discussion of me<x>tal forming - 2	Quiz 2-9-2
<br>Nov 29	Lecture 2-10-1	Discussion of Plastic and composite manufacturing - 1	 
<br>                                                        Quiz 2-10-1, HW #7
<br>Dec 2	Lecture 2-10-2	Discussion of Plastic and composite manufacturing-2	 
<br>                                                        Quiz 2-10-2
<br>Dec 6	Lecture 2-11-1	Discussion of Casting - 1 	Quiz 2-11-1, HW #8
<br>Dec 9	Lecture 2-11-2	Discussion of Casting - 2	Quiz 2-11-2
<br>Dec 13		Team meeting with instructors on Project #2, Lab on 3D-printer 
<br>assembly 	                                        HW #9
<br>Dec 16		Team meeting with instructors on Project #2, Lab on 3D-printer 
<br>assembly	
<br>Dec 20		Lab on 3D-printer assembly	        HW #10
<br>Dec 23		Exam #2 review	
<br>Dec 27		Exam #2	                                Project #2
<br>Dec 30		Lab on printing and bending test 	
<br>Jan 3		Lab on printing and bending test	Project #3
<br>Jan 6		Lab on printing and bending test	
<br>Jan 10		No lab	                                Project #4
<br>
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